Waste Rubber Rasper Machine Tire Production Line Tire Rasper

• Customization: Available
• Warranty: 2 Years
• Service Life: ≥15 Years
• Certification: CE, ISO, SGS
• Voltage: 380V
• Structure: Vertical
• Type: Full-Automatic
• Processing Tire Size: Car Tire, Truck Tire, OTR Tires
• Final Powder Size: 0-1mm, 1-5mm, 10-30mm, 50-150mm
• Worker Needed: 1 Person
• Control System: PLC Program System
• Service: Online or Overseas
• Machine′s List: Tire Shredder, Rubber Rasper, Rubber Granulator
• Leadtime: 1-2 Month After Order Confirm
• Feature: High Torque, Special Rotor, Big Capacity
• Usage: Shred The Waste Tires to Rubber in Different Size
• Engines′brand: Siemens
• Bearing Brand: Customized
• Name: Waste Tire Recycling Machine
• Color: Customized
• Label: Support Customized
• Transport Package: 40gp Container
• Specification: 1-30tons/h capacity
• Trademark: HVST
• Origin: Henan, China
• HS Code: 8477800000
• Production Capacity: 1-3tons
• Package Size: 300.00cm * 700.00cm * 800.00cm
• Package Gross Weight: 800000.000kg

Product Description

waste rubber rasper machine tire production line tire rasper

 

the first step is HVST-TS series tire shredder machine,  is used to shred the whole tire into TDF rubber chips in 50*50mm. 

the second step is HVST-R series tire rasper machine, is used to make the rubber mulch in 10-30mm. it can be colored rubber mulch as filler of lawn or garden.

the Third step is HVST-G series tire granulator,  is used to make the crumb rubber or rubber granules without wire and nylon. it is third step in whole tire recycling production line.

The HVST-M series miller is used to grind rubber powder. it is belong to final step in whole waste tire recycling production line.

the car tires, truck tires, trailer tires, OTR tires upto 4000mm can be shredded by our tire shredder;

whatever the frozen tires or not clean tires both can be processed by our machines.

Feature
The pre-grinding system can be equipped with bolt cutting tools to minimize operating costs and simplify line maintenance.
The two-stage rasper system effectively releases steel from the rubber for efficient separation and clean line production.
The fine granulation system is equipped with a special rotor specially designed to reduce the rubber size of the tire. It provides maximum throughput while minimizing the amount of fines generated. The machine is also optimized for low operating and wear costs.
Inhale textiles and dust at several locations in the recycling system.
The central reverse jet filtration system extracts dust from the entire system.
Our milling system can be installed at the rear of the tire recycling system. The size and configuration of the milling system is configured according to specific production requirements, ie size and throughput.
An advanced sound attenuating enclosure is available to reduce the noise level of the system to <85dBA.
Water spray and atomization systems are installed on critical components to keep process temperatures safe and prevent fires.
System automation ensures component operation links, maximizes system capacity, and best protects the system from interfering materials.

Flow- Chart of whole tire recycling production line



TIRE SHREDDER: Used to shred the whole tires into rubber blocks, NO NEED DRAW OUT THE WIRES FROM TIRE BEAD, NO NEED CUT THE TIRES TO RUBBER PIECES. CAN BE FEED IN TIRE SHREDDER DIRECTLY.




RASPER: It can process and produce 10-30mm wire free chips, the steel wire will be separated by rasper and attracted by magnet.






GRANULATOR: is designed to grind the rubber mulch from the rasper into small granules as fine as 1mm. The granules are screened and re-circulated until the desired size is reached. 




Miller: is designed to crush the rubber granules to rubber powder in 0-1mm. 






Our Factory --- ZHENGZHOU HARVEST MACHINERY CO.,LTD
Zhengzhou Harvest Machinery Factory was established in 1987,it's one of the earliest professional manufacturers of nail making machine and tire recycling machines.With advanced production experience,first-class management technology and the professional after-sale service team,our products not only occupythe domestic market, but also export overseas continuously,which has received unanimous praise from our clients.Our factory always aims to put customers' needs at first place,and has consistently tried to upgrade its products for more than 20 years. The main products now , nail making machine and tire recycling production line , have already obtained good market for their high quality and reliable technology.

rubber tire shredder rubber grinder rubber recycling machine manufacture

 

the first step is HVST-TS series tire shredder machine, is used to shred the whole tire into TDF rubber chips in 50*50mm.

the second step is HVST-R series tire rasper machine, is used to make the rubber mulch in 10-30mm. it can be colored rubber mulch as filler of lawn or garden.

the Third step is HVST-G series tire granulator, is used to make the crumb rubber or rubber granules without wire and nylon. it is third step in whole tire recycling production line.

The HVST-M series miller is used to grind rubber powder. it is belong to final step in whole waste tire recycling production line.

the car tires, truck tires, trailer tires, OTR tires upto 4000mm can be shredded by our tire shredder;

whatever the frozen tires or not clean tires both can be processed by our machines.

Feature
The pre-grinding system can be equipped with bolt cutting tools to minimize operating costs and simplify line maintenance.
The two-stage rasper system effectively releases steel from the rubber for efficient separation and clean line production.
The fine granulation system is equipped with a special rotor specially designed to reduce the rubber size of the tire. It provides maximum throughput while minimizing the amount of fines generated. The machine is also optimized for low operating and wear costs.
Inhale textiles and dust at several locations in the recycling system.
The central reverse jet filtration system extracts dust from the entire system.
Our milling system can be installed at the rear of the tire recycling system. The size and configuration of the milling system is configured according to specific production requirements, ie size and throughput.
An advanced sound attenuating enclosure is available to reduce the noise level of the system to <85dba.
Water spray and atomization systems are installed on critical components to keep process temperatures safe and prevent fires.
System automation ensures component operation links, maximizes system capacity, and best protects the system from interfering materials.

Flow- Chart of whole tire recycling production line



TIRE SHREDDER: Used to shred the whole tires into rubber blocks, NO NEED DRAW OUT THE WIRES FROM TIRE BEAD, NO NEED CUT THE TIRES TO RUBBER PIECES. CAN BE FEED IN TIRE SHREDDER DIRECTLY.




RASPER: It can process and produce 10-30mm wire free chips, the steel wire will be separated by rasper and attracted by magnet.






GRANULATOR: is designed to grind the rubber mulch from the rasper into small granules as fine as 1mm. The granules are screened and re-circulated until the desired size is reached.




Miller: is designed to crush the rubber granules to rubber powder in 0-1mm.






Our Factory --- ZHENGZHOU HARVEST MACHINERY CO.,LTD
Zhengzhou Harvest Machinery Factory was established in 1987,it's one of the earliest professional manufacturers of nail making machine and tire recycling machines.With advanced production experience,first-class management technology and the professional after-sale service team,our products not only occupythe domestic market, but also export overseas continuously,which has received unanimous praise from our clients.Our factory always aims to put customers' needs at first place,and has consistently tried to upgrade its products for more than 20 years. The main products now , nail making machine and tire recycling production line , have already obtained good market for their high quality and reliable technology.




 

Heavy Duty Used Tire Recycling Line for rubber powder

Waste tire recycling rubber cutter machine/used tire cutting machine is to crush waste tires into rubber powder in different sizes. The final rubber powder is with purity of 99.99%, can be used to make rubber tiles, rubber mat, asphalt, waterproof material, filler of artificial grass.







 

 

Product Description

Tyre cutting machine Car and Truck Tires Recycling Plant Tyre recycle plant machine

We has been focuse odn designing and manufacturing equipment for the recycling industry more than 20 years and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and rubber granule(crumb), rubber powder. We have manufactured and installed recycling systems in countries all over the world.
Our core strength is as a machinery and component producer. Thus we are an ideal partner for tire recycling systems integrators and OEM projects. We remain committed to the improvement and development of size reduction machinery. The tire recycling machine product consists of four main machine parts: shredders, rasper, granulators, and miller.

For process various waste tire, the tire can be processed smaller size as your request.
From first step tire shredder, the waste tire was processed into rubber blocks;
From second step rasper machine, you can get smaller rubber chips 10-30mm as request, and the wire steel was separated;
From third step granulator, you can get smaller rubber granule 1-6mm, and the nylon was separated;
The last step miller, you can get fine rubber powder.

After Sales Service

1.Provide the floor space and size required for recycling machine.

2.Provide the complete recycling line layout and its 3D drawing

3.After machine reach the customer's working site, We will assemble the main parts, then mark all the joint parts and send videos to guide the installation and training

 

Flowchart of the whole tire recycling machines

 

Pictures of the main machines in tire recycling.

TIRE SHREDDER:
Used to shred the whole tires into rubber blocks. Double shaft shredders are designed with an aggressive low RPM, high torque shredding technology. As the primary shredder it quickly and easily shreds tires into rubber blocks ready for further processing. The input can be car tires, truck tires and OTR tires.

Model	Input size	Output size	Capacity	Motor	Blades quantity	Dimensions	Weight
TS-800		50*50mm	1-2T/h	2*22kw	16pcs	4x2.6x3.2m	8T
TS-1200	1200mm	60*60mm	3-5T/h	2*37kw	20pcs	4.8x2.8x3.5m	14T
TS-1600	1600mm	50-150mm	6-8T/h	2*45kw	16-30pcs	5x2x3.4m	18T
TS-1800	1800mm	50-150mm	7-10T/h	2*55Kw	20-24pcs	5.6x2x3.4m	23T
TS-2000	2000mm	75-200mm	10-15T/h	2*75kw	20-30pcs	6x2.4x4m	36T
TS-2400	2400mm	100-200mm	20-30T/h	2*110kw	16-24pcs	7.4x3.2x5.2m	56T
TS-2800	2800mm	150-250mm	25-35T/h	2*160kw	16-24pcs	7.8x3.4x5.4m	75T
TS-4000	4000mm	200-300mm	30-50T/h	2*220kw	20-30pcs	10x4.5x6m	120T

Detailed Photos

 

 

RASPER:
It is designed to process 50-75mm rubber block into 10-30mm wire-free rubber mulch, 99% steel wire will be separated at same time.

 

Model	R-315	R-132	R-90	R75	R55	R45
Capacity	3-6t/h	1.5-3t/h	1-1.5t/h	700kg-1t/h	500-700kg/h	300-500kg/h
Poder	315kw	132kw	90kw	75kw	55kw	45kw
Weight	24000kg	6100kg	4200kg	3500kg	1850kg	1700kg
Voltage	As request
Size	10-30mm

GRANULATOR:
It is designed to grind the wire-free rubber mulch from the rasper into small granules as fine as 1mm. The granules are screened and re-circulated until the desired size is reached.

 

Model	G-90	G-45	G-37
Power	90kw	45kw	37kw
Capacity	800-1500kg/h	500-800kg/h	300-500kg/h
Final size	1-6mm	1-6mm	1-6mm
Weight	5600mm	3300mm	2950mm

RUBBER POWDER MACHINE(MILLER)
It designed to grind rubber granule into 30-120mesh rubber powder

 

 

 

4.Before Sale:

1. Fast Response	All customer's messages will be replied within 24 hours
2. Free Consulting	We can provide free consulting services of tire recycling machines
3. Customized Layout	We will make the layout compatible to your working site
4. OEM/ODM	We can personalized the equipment with your brand
5. Engineer Support	Our engineer will always participate during and after the trading
6.Brand New Equipment	We can guarantee every component is new and high quality brand
7. Logistic Team	We can transport the machine by sea, by train or by land

 

4.AFTER Sale:

1. Commissioning	We will test the machines before shipment and provide videos
2. Components Supply	We can guarantee stable supply of consumable components
3. Custom Clearance Support	We will provide PI, CI, PL, contract, CO, etc for your custom clearance
4. Product Manual	We will offer you operation manual of the machines
5. Installation	according to the customer's requirement, After machine reach the customer's working site, We will assemble the main parts,we will send engineers for the installation, commissioning and training
7. Logistic Team	We can transport the machine by sea, by train or by land

 

If you need rubber granule with a mesh size <20, please="" choose="" our="">

RUBBER GRANULE PRODUCTION LINE

 

Rubber Granule Sze: 1-5 mm

Crush tire blocks(3-5cm) into 1-6mm rubber granules and separate the steel wire and nylon fiber from the rubber granule to get pure finished products. It can produce 1-2mm 2-4mm 4-5mm three different size granules at the same time.

 

 

If you need rubber powder with a mesh size ≥20, please choose our

RUBBER POWDER PRODUCTION LINE

 

Rubber Powder Size: 20-40 Mesh(Normally)

Crush tire blocks(3-5cm) into rubber powder and separate steel wire and nylon fiber from rubber powder to get pure finished products.

 

 

If you need rubber powder with a mesh size 20-120 mesh

the Fine Grinder System is needed.

 

Rubber Powder Size: 20-120 Mesh (According to customer requirements)

The fine grinder is applied to crush rubber powder or rubber granule into more smaller size and it can reach 120 mesh.

 

 

Customer feedback

 

 

 

 

 

Why Choose Us

 

 

 

Zhengzhou Harvest Machinery Co., Ltd

HVET's main focus is to provide our customer cost-effective waste recycling system applied in all kinds of waste recycling like tire/plastic/wood/metal/car/pcb board recycling and could provide output products like chips(50-150mm), mulches( 10-30mm), granules (1-6mm), powder (30-120 mesh) and other size as customer required. HVET also offers machines for specialized markets. The most important to theHVET family of products is the Tire Shredding System. These machines are designed to process used car and truck tires. We offer complete systems to produce separated crumb or powder.

Our Services

1. Provide the floor space and size required for recycling machine.

2. Provide the complete recycling line layout and its CAD drawing.

3. Install & Training:We will assemble the main parts, then mark all the joint parts and send videos to guide the installation and training . We can arrange our engineer to client's working site, and client needs to afford the air tickets, hotel, meals and salary for our engineer

4. Global inspection service: Our company provides a free inspection service within one year from the end of installation.
5. Repair service: If the abnormal damage occurs during the warranty period, the engineer maintenance fee will be paid.

 

 

 

 

FAQ:

1) Are you a factory or trade company?

We are professional recycling line machine factory, professional design engineer, experienced production team, advanced manufacturing and processing facility. You can get good technical support from us.

2) How can I trust your company?

a. famous brand component as our standard configuration, like Siemens Motor,Siemens PLC . All parts use high quality material and precise processing

b. Assessed by third party-national test centre. national patents,SGS, CE, ISO certificate

c. Welcome to visit our factory to check at any time, We're at Zhengzhou, Henna, China

3) How about the test running & installation?

Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.

We will dispatch our enginne to your country to help you to install and debug the machine, as well as training your workers.

4) How about the warranty?

Under the proper usage, 1-3 year for whole machine, we provide long-time after sales service for our customer.