Waste Tire Recycling System Tire Recycle Rubber Process Machine Rubber Raw Material Machinery Rubber Chip Grinder

• Customization: Available
• After-sales Service: 2year
• Warranty: 1 Year
• Model NO.: TS-800/1200/1600/1800/2000
• Service Life: ≥15 Years
• Certification: CE, ISO, SGS
• Voltage: 220V, 380V, 440V, etc
• Structure: Horizontal
• Machine Type: Siemens PLC Control System Fully Automatic
• Motor: Famous Brand Siemens
• Waste Tire Production Line: OTR, Big Truck Tire, Car Tire, etc
• Control: PLC and Computerized
• Lead Time: 1-3months
• Color: Customerized
• Service: Technical Support, Installation and Training
• Spare Parts: We Offer All Spare Parts
• Using Time: More Than 10 Years
• Final Size: Rubber Block, Rubber Mulch, Rubber Granule, Powder
• Technology Service: Custom Design Technical Proposal
• Quality Assured: 100% Tested
• Blades,Shaft etc Parts: High Quality Material, Precise Processing Way
• Capacity: as Your Request to Design Machine
• Advantage: Mature Technology, Factory Price
• Transport Package: as Designed
• Specification: as designed
• Trademark: HVST
• Origin: Henan, China
• HS Code: 8477800000
• Production Capacity: 100set/Year
• Package Size: 300.00cm * 700.00cm * 800.00cm
• Package Gross Weight: 8000.000kg

Product Description

waste tire recycling system tire recycle rubber process machine rubber raw material machinery rubber chip grinder

Fully automatic whole waste tire recycling system from waste tire to fine rubber powder:
Hvst group Equipment is the leader in cost-effective turnkey tire recycling systems sold globally. The tire recycling systems deliver different production performance, the production line is for making TDS (tire derived shreds), wire-free chips (rubber mulch), crumb rubber, and fine rubber powder, used in variety of application worldwide.

Our intelligent fully-automatic tire recycling system includes a wide range of custom shredders, rasper, granulators, powder grinding machine. With efficiency, durability, and reliability, our equipment can process tires to generate clean rubber crumb, and finest powder for use in a variety applications such as:
Rubber mulch for pyrolysis, landscape, etc
Crumb rubber for playgound surfaces, sports filed, etc
Rubber powder for sports/turd field, asphalt, extruded rubber parts, etc



The flowchart of whole complete tire recycling plant: 
Step 1: to process waste tire into 50-75mm rubber block by tyre shredder
Step 2: to process rubber block into 10-30mm wire-free rubber mulch, 99% rubber mulch can be separated.
Step 3:to process rubber mulch into 1-5mm rubber granule, and remove nylon fiber from rubber
Step 4:The rubber granule be processed into fine rubber powder 30-120mesh.

We will according customer requirement to design machine for customer.

The intelligent fully-automatic tire recycling plant use Siemens PLC control system, fully-automatic tire recycling production line, easy to operate. 
Cooling system, dust remove system. Eco-friendly, no any pullution, low noise. 

Flowchat of whole tire recycling plant:


Detailed machines in whole tire recycling plant from waste tire to fine rubber powder:
Step 1. Double tire shredder 
It to designed to shred whole tire into rubber blocks, 50-150mm as request. Can process OTR tire, truck tire, car tire, tractor tire,etc
Disc screening: 
the larger rubber blocks will be return back to tire shredder to shred agin, the smaller rubber block will conveyed back to rasper machine
For small capacity tire shredder, use rotary sieve screen is ok.

Model	Input size	Output size	Capacity	Motor	Blades quantity	Dimensions	Weight
TS-800		50*50mm	1-2T/h	2*22kw	16pcs	4x2.6x3.2m	8T
TS-1200	1200mm	60*60mm	3-5T/h	2*37kw	20pcs	4 .8x2. 8 x 3 . 5 m	14T
TS-1600	1600mm	50-150mm	6-8T/h	2*45kw	16-30pcs	5x2x3.4m	18T
TS-1800	1800mm	50-150mm	7-10T/h	2*55Kw	20-24pcs	5.6x2x3.4m	23T
TS-2000	2000mm	75-200mm	10-15T/h	2*75kw	20-30pcs	6x2.4x4m	36T
TS-2400	2400mm	100-200mm	20-30T/h	2*110kw	16-24pcs	7.4x3.2x5.2m	56T

Step 2.Rasper machine
It is specially designed to remove wire steel from tire, and process the rubber chips from tire shredder into 10-30mm rubber mulch. The 99% steel from rubber was removed by rasper machine and attracted by magnetic separating system

Model	R-315	R-132	R-90	R75	R55	R45
Capacity	3-6t/h	1.5-3t/h	1-1.5t/h	700kg-1t/h	500-700kg/h	300-500kg/h
Poder	315kw	132kw	90kw	75kw	55kw	45kw
Weight	2400kg	6100kg	4200kg	3500kg	1850kg	1700kg
Voltage	As request
Size	10-30mm wire free rubber mulch

Step 3. Granulator
It is designed to process the rubber mulch into 1-6mm rubber granule as request, and separate the nylon fiber from rubber granule.

Model	G-90	G-45	G-37
Power	90kw	45kw	37kw
Capacity	800-1500kg/h	500-800kg/h	300-500kg/h
Final size	1-6mm	1-6mm	1-6mm
Weight	5600mm	3300mm	2950mm

Step 4. Miller(rubber powder grinding machine)
It is designed to process the rubber granule into fine rubber powder 30-120mesh as request



OTR tire cutting machine:
It designed to cut the giant OTR tire, can process the daimeter up to 4m OTR tire.

 

HVST double shaft shredder is specially designed for tire chips size separation. The shredded chips from prime shredder will drop on the rotary screen, and small chips will fall on the conveying belt, the big chips will be feed in the shredder for shredding and recycling again. The final chips will be around 50~60mm.

Model	Input size	Output size	Capacity	Motor	Weight
TS-800	800mm	50*50mm	1-2t/h	2*22kw	8t
TS-1200	1200mm	60*60mm	3-5t/h	2*37kw	14t
TS-1600	1600mm	50-150mm	6-8t/h	2*45kw	18t
TS-1800	1800mm	50-150mm	7-10t/h	2*55kw	23t

1.Provide the floor space and size required for recycling machine.

2.Provide the complete recycling line layout and its 3D drawing

3.After machine reach the customer's working site, We will assemble the main parts, then mark all the joint parts and send videos to guide the installation and training

PLC Fully-automatic Production Line

1.Conveyor-Transport the tire to the shredder; 2.Double shaft shredder---Shears the tire into 5-10 cm blocks;
3.Recirculation system---To control the size of shreds going to the raspers;
4.Raspers-Reduce the shreds into 15-20 mm chips and liberates steel from the rubber;
5.Over belt magnet--Separation of liberated steel from the rubber chips;
6.Vibratory feeder--Transports the rubber chips;
7.Granulator--Size reduction of the chips to 1-4 mm granules and liberates the textile fraction to air flow separation.
8.Vibratory screen-Sorts the granules by size and removes the majority of textile;
9.Classifer-Removal of remaining textile; Drum magnet-Removal of remaining steel fines;
10.Central de-dusting unit--Remove dust and fines from the system and filter the air before returning it to the atmosphere.
Flow chart of tire recycling (Fully-automatic Production Line): Waste tire - Tire debeader- whole tire cutting - tire shredder - Rubber crushing - magnetic separator - fiber separator - Rubber powder
Flow chart of semi automatic tire recycling line Whole tire--tire circle cutter--tire strip cutter--tire slice cutter--rubber crusher--Magnetic separator--Nylon fiber separator--rubber powder

Detailed Photos

2.Rasper

It is specially designed to remove wire steel from tire, and process the rubber chips from tire shredder into wire-free rubber mulch 10-30mm.
The main rotor housing is equipped with replaceable wear plates to increase the durability and longevity of the cutting chamber.

Model	R-315	R-132	R-90	R75	R55	R45
Capacity	3-6t/h	1.5-3t/h	1-1.5t/h	700kg-1t/h	500-700kg/h	300-500kg/h
Poder	315kw	132kw	90kw	75kw	55kw	45kw
Weight	2400kg	6100kg	4200kg	3500kg	1850kg	1700kg
Voltage	As request
Size	10-30mm

3. Granulator
It is designed to process the rubber mulch into 1-6mm rubber granule, and separate the nylon fiber.
The Granulators are designed to grind the rubber mulch from the Grater into small granules as fine as 1mm. The granules are screened and re-circulated until the desired size is reached. Due to the design of the Granulator and precise alignment of the blades, the Granulator produces a very uniform cut and high quality granule.

Model	G-90	G-45	G-37
Power	90kw	45kw	37kw
Capacity	800-1500kg/h	500-800kg/h	300-500kg/h
Final size	1-6mm	1-6mm	1-6mm
Weight	5600mm	3300mm	2950mm

4. Miller
It is designed to process the rubber granule into fine rubber powder 30-120mesh as request. With advanced technology, automatic feeding system.

Customize your solution

 

If you need rubber granule with a mesh size <20, please="" choose="" our="">

RUBBER GRANULE PRODUCTION LINE

 

Rubber Granule Sze: 1-5 mm

Crush tire blocks(3-5cm) into 1-6mm rubber granules and separate the steel wire and nylon fiber from the rubber granule to get pure finished products. It can produce 1-2mm 2-4mm 4-5mm three different size granules at the same time.

If you need rubber powder with a mesh size ≥20, please choose our

RUBBER POWDER PRODUCTION LINE

 

Rubber Powder Size: 20-40 Mesh(Normally)

Crush tire blocks(3-5cm) into rubber powder and separate steel wire and nylon fiber from rubber powder to get pure finished products.

If you need rubber powder with a mesh size 20-120 mesh

the Fine Grinder System is needed.

 

Rubber Powder Size: 20-120 Mesh (According to customer requirements)

The fine grinder is applied to crush rubber powder or rubber granule into more smaller size and it can reach 120 mesh.

Customer feedback

 

Why Choose Us

 

Zhengzhou Harvest Machinery Co., Ltd

HVET's main focus is to provide our customer cost-effective waste recycling system applied in all kinds of waste recycling like tire/plastic/wood/metal/car/pcb board recycling and could provide output products like chips(50-150mm), mulches( 10-30mm), granules (1-6mm), powder (30-120 mesh) and other size as customer required. HVET also offers machines for specialized markets. The most important to theHVET family of products is the Tire Shredding System. These machines are designed to process used car and truck tires. We offer complete systems to produce separated crumb or powder.

FAQ

1. who are we?
We are based in Henan, China, start from 2013,sell to South America(20.00%),Africa(20.00%),Southeast Asia(20.00%),North America(10.00%),Western Europe(10.00%),Eastern Europe(10.00%),Mid East(10.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Waste Tire Recycling Machine/Rubber Crusher/Tire Shredder/Tire Crusher/E-waste Recycling/Metal Shredder/Plastic Recycling/Cable Wire Recycling/Wood Shredder, Waste Tire Recycling Machine/Metal Shredder/PCB Recycling/Copper Wire Recycling/Plastic Recycling/Wood Shredder
4. why should you buy from us not from other suppliers?
1.Our factory established in 1987, With nearly 30 years experience 2. All machines are 2 years warranty 3. Competitive price with high quality 4.We got SGS inspection certificate and CE certificate 5. Factory visited is welcomed
5. what services can we provide?
Accepted Delivery Terms: FOB,EXW;
Accepted Payment Currency:USD,EUR;
Accepted Payment Type: T/T,L/C,Western Union,Cash;
Language Spoken:English,Chinese,Arabic,Korean
 

Company:
We has been focused on designing and manufacturing equipment for the recycling industry more than 20 years and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and rubber granule(crumb), rubber powder. We have manufactured and installed recycling systems in countries all over the world.

Packing and delivery:


Service:
Before-sales service:
1. Technical proposal
2. Answer questions within 8 hours
3. Tested machine

After-sales service:
1. Install and debug machine, train workers
2. Free spare parts within gurantee period
3. Long time technical support when production process

FAQ:

1) Are you a factory or trade company?
We are professional recycling line machine factory, professional design engineer, experienced production team, advanced manufacturing and processing facility. You can get good technical support from us.

2) How can I trust your company?
a. famous brand component as our standard configuration, like Siemens Motor,Siemens PLC . All parts use high quality material and precise processing 
b. Assessed by third party-national test centre. national patents,SGS, CE, ISO certificate
c. Welcome to visit our factory to check at any time, We're at Zhengzhou, Henna, China

3) How about the test running & installation?

Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will dispatch our enginne to your country to help you to install and debug the machine,  as well as training your workers.

4) How about the warranty?
Under the proper usage, 1-3 year for whole machine, we provide long-time after sales service for our customer.

For more information, please feel free to contact us:

Tel [phone]