Automatic tire shredder machine for rubber blocks/tire recycling line
Waste tire recycling rubber cutter machine/used tire cutting machine is to crush waste tires into rubber powder in different sizes. The final rubber powder is with purity of 99.99%, can be used to make rubber tiles, rubber mat, asphalt, waterproof material, filler of artificial grass.
The working process of waste tire recycling machine:
Waste tire - Tire de beader- whole tire cutting - tire shredder - Rubber crushing - magnetic separator - fiber separator - Rubber powder
Specification of used tire cutting machine:
First step: Tire de bearder, it is used to pull the steel wire out of tire
| Model No. |
TD-1200 |
| Feed size of tire(mm) |
≤φ1200 |
| Capacity(tires/h) |
80-100 |
| Power(KW) |
7.5 |
| Overall dimensions(m) |
4.7*0.9*1.7 |
| Equipment weight (T) |
1.55 |
Second step ( optional): it is used when tire size is larger than 850mm
| Model No. |
TC-1200 |
| Feed size of tire(mm) |
≤φ1200 |
| Capacity(tires/h) |
30-40 |
| Power(KW) |
7.5kw |
| Overall dimensions(m) |
1.85*0.7*1.76m |
| Equipment weight (T) |
2.5T |
Third step: tire shredder
1. This whole tire shredder can cut whole tire into 50X50mm and 60X60mm rubber block as you need.
2. The oversize types can be cut to small pieces by whole tire cutter.
| Model |
TS-900 |
TS-1000 |
TS-1200 |
| Capacity |
1-2ton/h |
3-4ton/h |
4-6 tons/h |
| Feed sizes of tire |
≤900mm |
≤1000mm |
≤1200mm |
| Output sizes |
≤50*50mm |
≤50*50mm |
≤50*50mm |
| Motor power (KW) |
22*2+4+1.5 |
45*2+4+1.5 |
55/75*2+5.5+1.5 |
| Weight |
9T |
12T |
15.6T |
Fourth step: Rubber crusheris used to grind the chunks into smaller mesh powder through the vibrating screen as you need.
| Model |
Drum diameter |
Drum length |
Front roll linear |
Roll speed ratio |
Max roller spacing |
Motor power |
| XKP-350 |
300mm |
500mm |
17.6m/min |
1: 2.5 |
8mm |
37kw |
| XKP-400 |
400mm |
600mm |
21.6m/min |
1: 2.5 |
8mm |
45kw |
| XKP-450 |
450mm |
760mm |
25.3m/min |
1: 2.5 |
8mm |
55kw/75kw |
| XKP-560 |
560mm |
800mm |
28.6m/min |
1: 2.5 |
8mm |
75kw/90kw |
| XKP560D |
560mm |
1000mm |
42.5m/min |
1: 2.5 |
8mm |
132kw160kw |
Advantages of tire recycling machine:
1. Crusher roller speed ratio: Ours is 1: 2.5, while the old type roller speed ratio is 1: 1.38.
2. Roller structure: Our two rollers are both grooved, which increase the friction and then improve the output, while the old type is one with groove, and the other is smooth.
3. Roller material: The roller is made by Welding wear resistant alloy materials, 5Cr6MnMo. We can offer you 3 years warranty of the roller. While the old types machine use cast iron to make the rollers, very easy to break or crack in two.
4. Machine feature: Our machine is energy saving 1/3. For example, producing 1T powder, our machine electricity consumption is only 150°, while their electricity consumption is about 250- 280° in making 1T powder.
5. Bearing: Our machine use rolling bearing, there are 8 pieces bearing inside, while the old machine use the slide bearings ( bush), which is not as good as ours.
Auxiliary equipment:
Magnetic separator: to separate the scrap steel from rubber powder;
Main feeder: to convey the big sizes rubber granules into rubber crusher;
Vibrating screens: to separate the fine rubber powder from bigger sizes;
FAQ:
Q1,Are you a factory or a trading company?
A. We are a manufacturer with 30 years production experience in tire recycling plant and nail making machines. We have export license, we can offer you the factory prices.
Q2. Can you guarantee the capacity as you mentioned ?
A. Definitely yes, the grooved two rollers are specially designed to increase the output and ensure the working efficient.
Q3, are you sure the final rubber powder can be completely clean out of wire steel or nylon ?
A. The final powder purity can reach 99.9%. we have magnetic separator which can separate the wire steel from the rubber powder.
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