Whole Tyre Crusher Line Rubber Tyre Processing Crusher Machine for Waste Tyre Recycling

• Customization: Available
• Warranty: 2 Years
• Service Life: ≥15 Years
• Certification: CE, ISO, SGS
• Voltage: 380V
• Structure: Vertical
• Type: Full-Automatic
• Processing Tire Size: <1200mm
• Final Powder Size: 1-5mm
• Worker Needed: 1 Person
• Control System: PLC Touch Screen
• Transport Package: 40gp Container
• Specification: 1-2tons/h capacity
• Trademark: HVST
• Origin: Henan, China
• HS Code: 8477800000
• Production Capacity: 1-3tons

Product Description

Whole Tyre Crusher Line Rubber Tyre Processing Crusher machine for waste tyre recycling

The whole tire recycling plant will be controlled by the PLC, all the materials will be process inside of machines, there is REAL ZERO POLLUTION. 1 labor, 1 engineer can operate all the machines, no need to operate the machines, just control the PLC. the machines can protect the machines, work the machines and keep the machines work smoothly.





Specification

1.Tire shredder machine

The Rubber Shredder Machine adopt PLC automatic control system, with automatic reversal control system in overload condition. Two-shaft tire crusher is specially designed for old tires with low speed and high torque to minimize noise and power consumption. 

The blade of the shredder is made of high quality steel and subjected to Bodycote heat treatment to achieve the best crushing performance.The shredder is easy to disassemble and change cutter blade and suitable for tearing large, extra thick and hard materials.The thickness range of the crushing blade is 25mm-152mm according to the tire type,output and final product. The grinder can process OTR tires,big truck tires,car tires and so on at the speed of 1-30tons whithin 1 hour.
 

Model	Input size	Output size	Cappacity	Motor	Blades quantity	Dimensions	Weight
TS-800	800mm	50*50mm	1-2T/h	2*22kw	16pcs	4*2.6*3.2m	8T
TS-1200	1200mm	60*60mm	3-5T/h	2*37kw	20pcs	4.8*2.8*3.5m	14T
TS-1600	1600mm	50-150mm	6-8T/h	2*45kw	16-30pcs	5*2*3.4m	18T
TS-1800	1800mm	50-150mm	7-10T/h	2*55kw	20-24pcs	5.6*2*3.4m	23T
TS-2000	2000mm	75-200mm	10-15T/h	2*75kw	20-30pcs	6*2.4*4m	36T
TS-2400	2400mm	100-200mm	20-30T/h	2*110kw	16-24pcs	7.4*3.2*5.2m	56T

 

2.Rasper

HVST tire shredding system is designed to produce up to 6 tons per hour of wire free rubber mulch.This system produces up to a 99% wire free chip ranging in size between 12-25mm depending on the desired size.After processing,the steel is removed by our magnetic separation system.At this point,the wire free rubber chips are ready to be colored and used for landscaping mulch and the steel is ready to be baled and sold to smelters.
 

Rasper	Motor	Power	Capacity	Dimensions	Weight	Cutting chamber	Final product
R45	Siemens	45KW	300-500kg/H	1.4*1.2*2.3m	1700kg	450*600mm	10-30mm
R55	Siemens	55KW	500-700kg/H	1.7*1.7*2.3m	1850kg	450*800mm	10-30mm
R75	Siemens	75KW	700-1T/H	2*2*4.1m	3500kg	550*800mm	10-30mm
R90	Siemens	90KW	1-1.5T/H	2.1*2.1*4.1m	4200kg	550*1000mm	10-30mm
R132	Siemens	132KW	1.5-3T/H	2*2.5*4.1m	6100kg	742*1200mm	10-30mm
R315	Siemens	315KW	3-6T/H	6.2*2.1*3.6m	12400kg	697*1562mm	10-30mm

 

3.Granulator machine

 

Waste Tire Recycling Rubber Granule Making Machine is adopting physical recycling method and is designed to grind the rubber mulch from the rasper into small granules as fine as 1-6mm. The granules are screened and re-circulated until the desired size is reached. This Fully-Automatic Tyre Recycling Line running in normal temperature, no need to add any other chemicals, no pollution to the environment. This is the best way to recycling scrap tires. 
 

Granulator	G37	G45	G90
Motor	Siemens	Siemens	Siemens
Power	37kw	45kw	90kw
Capacity	300-500kg/h	500-800kg/h	800-1500kg/h
Dimensions	1.8*1.6*2.4m	1.8*1.9*2.4m	2.2*2.3*3m
Final product	1-6mm	1-6mm	1-6mm

4.Miller

Rubber powder is the final result of ambient tire recycling.At this stage,crumb rubber is ground down into a clean powder form with virtually all steel and fiber removed.Rubber powder has numerous secondary uses from injection molding products,coatings,roofing materials and various asphaltapplications.

Rubber powder is typically found in 40-74 microns(0.40-0.74mm) in size.This micron size metarial has the advantage of being incorporated into new or existing formulations for various polymers and finished products.
 

Rubber powder	M2000	M1500	M1000	M500
Input product	Heavy duty truck tyres to bicycle tyres
Input size	Diameter 1800mm	Diameter 1800mm	Diameter 1800mm	Diameter 1800mm
Output size	shred to 30-120 mesh rubber powder
Capacity	2000kg/h	1500kg/h	1000kg/h	500kg/h
Total Kw	680-760kw	516-556kw	347-372kw	170-190kw

 

FAQ:

Q1,Are you a factory or a trading company?
A. We are a manufacturer with 30 years production experience in tire recycling plant. We have export license, we can offer you the factory prices.

Q2. Can you guarantee the capacity as you mentioned ?
 A. Definitely yes,except that,we also provide 3-5years warranty.
 
Q3, are you sure the final rubber powder can be completely clean out of wire steel or nylon ?
A. The final powder purity can reach 99.9%. we have magnetic separator which can separate the wire steel from the rubber powder.



Related Products

More details,please contact us.