Fully automatic whole waste tire recycling system from waste tire to fine rubber powder:
Hvst group Equipment is the leader in cost-effective turnkey tire recycling systems sold globally. The tire recycling systems deliver different production performance, the production line is for making TDS (tire derived shreds), wire-free chips (rubber mulch), crumb rubber, and fine rubber powder, used in variety of application worldwide.
Our intelligent fully-automatic tire recycling system includes a wide range of custom shredders, rasper, granulators, powder grinding machine. With efficiency, durability, and reliability, our equipment can process tires to generate clean rubber crumb, and finest powder for use in a variety applications such as:
Rubber mulch for pyrolysis, landscape, etc
Crumb rubber for playgound surfaces, sports filed, etc
Rubber powder for sports/turd field, asphalt, extruded rubber parts, etc
The flowchart of whole complete tire recycling plant:
Step 1: to process waste tire into 50-75mm rubber block by tyre shredder
Step 2: to process rubber block into 10-30mm wire-free rubber mulch, 99% rubber mulch can be separated.
Step 3:to process rubber mulch into 1-5mm rubber granule, and remove nylon fiber from rubber
Step 4:The rubber granule be processed into fine rubber powder 30-120mesh.
We will according customer requirement to design machine for customer.
The intelligent fully-automatic tire recycling plant use Siemens PLC control system, fully-automatic tire recycling production line, easy to operate.
Cooling system, dust remove system. Eco-friendly, no any pullution, low noise.
Flowchat of whole tire recycling plant:
Detailed machines in whole tire recycling plant from waste tire to fine rubber powder:
Step 1. Double tire shredder
It to designed to shred whole tire into rubber blocks, 50-150mm as request. Can process OTR tire, truck tire, car tire, tractor tire,etc
Disc screening:
the larger rubber blocks will be return back to tire shredder to shred agin, the smaller rubber block will conveyed back to rasper machine
For small capacity tire shredder, use rotary sieve screen is ok.
Model |
Input size |
Output size |
Capacity |
Motor |
Blades quantity |
Dimensions |
Weight |
TS-800 |
|
50*50mm |
1-2T/h |
2*22kw |
16pcs |
4x2.6x3.2m |
8T |
TS-1200 |
1200mm |
60*60mm |
3-5T/h |
2*37kw |
20pcs |
4 .8x2. 8 x 3 . 5 m |
14T |
TS-1600 |
1600mm |
50-150mm |
6-8T/h |
2*45kw |
16-30pcs |
5x2x3.4m |
18T |
TS-1800 |
1800mm |
50-150mm |
7-10T/h |
2*55Kw |
20-24pcs |
5.6x2x3.4m |
23T |
TS-2000 |
2000mm |
75-200mm |
10-15T/h |
2*75kw |
20-30pcs |
6x2.4x4m |
36T |
TS-2400 |
2400mm |
100-200mm |
20-30T/h |
2*110kw |
16-24pcs |
7.4x3.2x5.2m |
56T |
Step 2.Rasper machine
It is specially designed to remove wire steel from tire, and process the rubber chips from tire shredder into 10-30mm rubber mulch. The 99% steel from rubber was removed by rasper machine and attracted by magnetic separating system
Model |
R-315 |
R-132 |
R-90 |
R75 |
R55 |
R45 |
Capacity |
3-6t/h |
1.5-3t/h |
1-1.5t/h |
700kg-1t/h |
500-700kg/h |
300-500kg/h |
Poder |
315kw |
132kw |
90kw |
75kw |
55kw |
45kw |
Weight |
2400kg |
6100kg |
4200kg |
3500kg |
1850kg |
1700kg |
Voltage |
As request |
Size |
10-30mm wire free rubber mulch |
Step 3. Granulator
It is designed to process the rubber mulch into 1-6mm rubber granule as request, and separate the nylon fiber from rubber granule.
Model |
G-90 |
G-45 |
G-37 |
Power |
90kw |
45kw |
37kw |
Capacity |
800-1500kg/h |
500-800kg/h |
300-500kg/h |
Final size |
1-6mm |
1-6mm |
1-6mm |
Weight |
5600mm |
3300mm |
2950mm |
Step 4. Miller(rubber powder grinding machine)
It is designed to process the rubber granule into fine rubber powder 30-120mesh as request
OTR tire cutting machine:
It designed to cut the giant OTR tire, can process the daimeter up to 4m OTR tire.
Company:
We has been focused on designing and manufacturing equipment for the recycling industry more than 20 years and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and rubber granule(crumb), rubber powder. We have manufactured and installed recycling systems in countries all over the world.
Packing and delivery:
Service:
Before-sales service:
1. Technical proposal
2. Answer questions within 8 hours
3. Tested machine
After-sales service:
1. Install and debug machine, train workers
2. Free spare parts within gurantee period
3. Long time technical support when production process
FAQ:
1) Are you a factory or trade company?
We are professional recycling line machine factory, professional design engineer, experienced production team, advanced manufacturing and processing facility. You can get good technical support from us.
2) How can I trust your company?
a. famous brand component as our standard configuration All parts use high quality material and precise processing
b. Assessed by third party-national test centre. national patents,SGS, CE, ISO certificate
c. Welcome to visit our factory to check at any time, We're at Zhengzhou, Henna, China
3) How about the test running & installation?
Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will dispatch our enginne to your country to help you to install and debug the machine, as well as training your workers.
4) How about the warranty?
Under the proper usage, 1-3 year for whole machine, we provide long-time after sales service for our customer.
For more information, please feel free to contact us:
Tel 86 15188310683
Product Description
Tyre cutting machine Car and Truck Tires Recycling Plant Tyre recycle plant machine
We has been focuse odn designing and manufacturing equipment for the recycling industry more than 20 years and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and rubber granule(crumb), rubber powder. We have manufactured and installed recycling systems in countries all over the world.
Our core strength is as a machinery and component producer. Thus we are an ideal partner for tire recycling systems integrators and OEM projects. We remain committed to the improvement and development of size reduction machinery. The tire recycling machine product consists of four main machine parts: shredders, rasper, granulators, and miller.
For process various waste tire, the tire can be processed smaller size as your request.
From first step tire shredder, the waste tire was processed into rubber blocks;
From second step rasper machine, you can get smaller rubber chips 10-30mm as request, and the wire steel was separated;
From third step granulator, you can get smaller rubber granule 1-6mm, and the nylon was separated;
The last step miller, you can get fine rubber powder.
After Sales Service
1.Provide the floor space and size required for recycling machine.
2.Provide the complete recycling line layout and its 3D drawing
3.After machine reach the customer's working site, We will assemble the main parts, then mark all the joint parts and send videos to guide the installation and training
Flowchart of the whole tire recycling machines
Pictures of the main machines in tire recycling.
TIRE SHREDDER:
Used to shred the whole tires into rubber blocks. Double shaft shredders are designed with an aggressive low RPM, high torque shredding technology. As the primary shredder it quickly and easily shreds tires into rubber blocks ready for further processing. The input can be car tires, truck tires and OTR tires.
Model |
Input size |
Output size |
Capacity |
Motor |
Blades quantity |
Dimensions |
Weight |
TS-800 |
|
50*50mm |
1-2T/h |
2*22kw |
16pcs |
4x2.6x3.2m |
8T |
TS-1200 |
1200mm |
60*60mm |
3-5T/h |
2*37kw |
20pcs |
4.8x2.8x3.5m |
14T |
TS-1600 |
1600mm |
50-150mm |
6-8T/h |
2*45kw |
16-30pcs |
5x2x3.4m |
18T |
TS-1800 |
1800mm |
50-150mm |
7-10T/h |
2*55Kw |
20-24pcs |
5.6x2x3.4m |
23T |
TS-2000 |
2000mm |
75-200mm |
10-15T/h |
2*75kw |
20-30pcs |
6x2.4x4m |
36T |
TS-2400 |
2400mm |
100-200mm |
20-30T/h |
2*110kw |
16-24pcs |
7.4x3.2x5.2m |
56T |
TS-2800 |
2800mm |
150-250mm |
25-35T/h |
2*160kw |
16-24pcs |
7.8x3.4x5.4m |
75T |
TS-4000 |
4000mm |
200-300mm |
30-50T/h |
2*220kw |
20-30pcs |
10x4.5x6m |
120T |
Detailed Photos
RASPER:
It is designed to process 50-75mm rubber block into 10-30mm wire-free rubber mulch, 99% steel wire will be separated at same time.
Model |
R-315 |
R-132 |
R-90 |
R75 |
R55 |
R45 |
Capacity |
3-6t/h |
1.5-3t/h |
1-1.5t/h |
700kg-1t/h |
500-700kg/h |
300-500kg/h |
Poder |
315kw |
132kw |
90kw |
75kw |
55kw |
45kw |
Weight |
24000kg |
6100kg |
4200kg |
3500kg |
1850kg |
1700kg |
Voltage |
As request |
Size |
10-30mm |
GRANULATOR:
It is designed to grind the wire-free rubber mulch from the rasper into small granules as fine as 1mm. The granules are screened and re-circulated until the desired size is reached.
Model |
G-90 |
G-45 |
G-37 |
Power |
90kw |
45kw |
37kw |
Capacity |
800-1500kg/h |
500-800kg/h |
300-500kg/h |
Final size |
1-6mm |
1-6mm |
1-6mm |
Weight |
5600mm |
3300mm |
2950mm |
RUBBER POWDER MACHINE(MILLER)
It designed to grind rubber granule into 30-120mesh rubber powder
1. Fast Response
|
All customer's messages will be replied within 24 hours
|
2. Free Consulting
|
We can provide free consulting services of tire recycling machines
|
3. Customized Layout
|
We will make the layout compatible to your working site
|
4. OEM/ODM
|
We can personalized the equipment with your brand
|
5. Engineer Support
|
Our engineer will always participate during and after the trading
|
6.Brand New Equipment
|
We can guarantee every component is new and high quality brand
|
7. Logistic Team
|
We can transport the machine by sea, by train or by land
|
1. Commissioning
|
We will test the machines before shipment and provide videos
|
2. Components Supply
|
We can guarantee stable supply of consumable components
|
3. Custom Clearance Support
|
We will provide PI, CI, PL, contract, CO, etc for your custom clearance
|
4. Product Manual
|
We will offer you operation manual of the machines
|
|
according to the customer's requirement, After machine reach the customer's working site, We will assemble the main parts,we will send engineers for the installation, commissioning and training
|
7. Logistic Team
|
We can transport the machine by sea, by train or by land
|
If you need rubber granule with a mesh size <20, please="" choose="" our="">
RUBBER GRANULE PRODUCTION LINE
Rubber Granule Sze: 1-5 mm
Crush tire blocks(3-5cm) into 1-6mm rubber granules and separate the steel wire and nylon fiber from the rubber granule to get pure finished products. It can produce 1-2mm 2-4mm 4-5mm three different size granules at the same time.
If you need rubber powder with a mesh size ≥20, please choose our
RUBBER POWDER PRODUCTION LINE
Rubber Powder Size: 20-40 Mesh(Normally)
Crush tire blocks(3-5cm) into rubber powder and separate steel wire and nylon fiber from rubber powder to get pure finished products.
If you need rubber powder with a mesh size 20-120 mesh
the Fine Grinder System is needed.
Rubber Powder Size: 20-120 Mesh (According to customer requirements)
The fine grinder is applied to crush rubber powder or rubber granule into more smaller size and it can reach 120 mesh.
Zhengzhou Harvest Machinery Co., Ltd
HVET's main focus is to provide our customer cost-effective waste recycling system applied in all kinds of waste recycling like tire/plastic/wood/metal/car/pcb board recycling and could provide output products like chips(50-150mm), mulches( 10-30mm), granules (1-6mm), powder (30-120 mesh) and other size as customer required. HVET also offers machines for specialized markets. The most important to theHVET family of products is the Tire Shredding System. These machines are designed to process used car and truck tires. We offer complete systems to produce separated crumb or powder.
Our Services
1. Provide the floor space and size required for recycling machine.
2. Provide the complete recycling line layout and its CAD drawing.
3. Install & Training:We will assemble the main parts, then mark all the joint parts and send videos to guide the installation and training . We can arrange our engineer to client's working site, and client needs to afford the air tickets, hotel, meals and salary for our engineer
4. Global inspection service: Our company provides a free inspection service within one year from the end of installation.
5. Repair service: If the abnormal damage occurs during the warranty period, the engineer maintenance fee will be paid.
FAQ:
1) Are you a factory or trade company?
We are professional recycling line machine factory, professional design engineer, experienced production team, advanced manufacturing and processing facility. You can get good technical support from us.
2) How can I trust your company?
a. famous brand component as our standard configuration, like Siemens Motor,Siemens PLC . All parts use high quality material and precise processing
b. Assessed by third party-national test centre. national patents,SGS, CE, ISO certificate
c. Welcome to visit our factory to check at any time, We're at Zhengzhou, Henna, China
3) How about the test running & installation?
Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will dispatch our enginne to your country to help you to install and debug the machine, as well as training your workers.
4) How about the warranty?
Under the proper usage, 1-3 year for whole machine, we provide long-time after sales service for our customer.