Fully automatic waste tire recycling system
The tire recycling production line consists of four main machine parts: shredders, rasper, granulators, and miller. It to process whole waste tire into clean rubber powder size step by step.
Use Siemens PLC control system, fully-automatic tire recycling production line, easy to operate.
Cooling syystem, dust remove system. Eco-friendly, no any pullution, low noise.
Flowchat of rubber mulch tire recycling plant:
First step: tire shredder machine to process waste tire into rubber block
Second step: rasper machine to process rubber block into 10-30mm rubber mulch/chips, and separate all the wire steel from rubber, 99% output rubber is clean without steel.
Detailed machines in whole tire recycling plant:
Step 1. Double shaft tire shredder:
It to designed to shred whole tire into rubber chips, 50-150mm as request. Can process OTR tire, truck tire, car tire, tractor tire,etc
Model |
Input size |
Output size |
Capacity |
Motor |
Blades quantity |
Dimensions |
Weight |
TS-800 |
|
50*50mm |
1-2T/h |
2*22kw |
16pcs |
4x2.6x3.2m |
8T |
TS-1200 |
1200mm |
60*60mm |
3-5T/h |
2*37kw |
20pcs |
4 .8x2. 8 x 3 . 5 m |
14T |
TS-1600 |
1600mm |
50-150mm |
6-8T/h |
2*45kw |
16-30pcs |
5x2x3.4m |
18T |
TS-1800 |
1800mm |
50-150mm |
7-10T/h |
2*55Kw |
20-24pcs |
5.6x2x3.4m |
23T |
TS-2000 |
2000mm |
75-200mm |
10-15T/h |
2*75kw |
20-30pcs |
6x2.4x4m |
36T |
TS-2400 |
2400mm |
100-200mm |
20-30T/h |
2*110kw |
16-24pcs |
7.4x3.2x5.2m |
56T |
Step 2.Rasper machine
It is specially designed to remove wire steel from tire, and process the rubber chips from tire shredder into 10-30mm rubber mulch. The steel was removed by rasper machine and attracted by magnetic separating system
Rasper machine has magnatic separating system. The rasper machine blades can remove the rubber and steel, then through magnatic separating system to separate the rubber and steel.
Model |
R-315 |
R-132 |
R-90 |
R75 |
R55 |
R45 |
Capacity |
3-6t/h |
1.5-3t/h |
1-1.5t/h |
700kg-1t/h |
500-700kg/h |
300-500kg/h |
Poder |
315kw |
132kw |
90kw |
75kw |
55kw |
45kw |
Weight |
2400kg |
6100kg |
4200kg |
3500kg |
1850kg |
1700kg |
Voltage |
As request |
Size |
10-30mm wire free rubber mulch |
If you still want to produce smaller rubber size, then add machine in tire recycling production line:
Step 3. Granulator
It is designed to process the rubber mulch into 1-6mm rubber granule, and separate the nylon fiber.
Model |
G-90 |
G-45 |
G-37 |
Power |
90kw |
45kw |
37kw |
Capacity |
800-1500kg/h |
500-800kg/h |
300-500kg/h |
Final size |
1-6mm |
1-6mm |
1-6mm |
Weight |
5600mm |
3300mm |
2950mm |
Step 4. Miller(rubber powder grinding machine)
It is designed to process the rubber granule into fine rubber powder 30-120mesh as request
Total flowchart of the whole tire recycling plant:
Application for example:
Fuel, pyrolysis, landscape filler, turf filler,sport field running track, rubber mat, modified asphalt, etc
Company:
We has been focused on designing and manufacturing equipment for the recycling industry more than 20 years and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and rubber granule(crumb), rubber powder. We have manufactured and installed recycling systems in countries all over the world.
Packing and delivery:
Service:
Before-sales service:
1. Technical proposal
2. Answer questions within 8 hours
3. Tested machine
After-sales service:
1. Install and debug machine, train workers
2. Free spare parts within gurantee period
3. Long time technical support when production process
FAQ:
1) Are you a factory or trade company?
We are professional recycling line machine factory, professional design engineer, experienced production team, advanced manufacturing and processing facility. You can get good technical support from us.
2) How can I trust your company?
a. famous brand component as our standard configuration, like Siemens Motor,Siemens PLC and Schneider component. All parts use high quality material and precise processing
b. Assessed by third party-national test centre. national patents,SGS, CE, ISO certificate
c. Welcome to visit our factory to check at any time, We're at Zhengzhou, Henna, China
3) How about the test running & installation?
Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will dispatch our enginne to your country to help you to install and debug the machine, as well as training your workers.
4) How about the warranty?
Under the proper usage, 1-3 year for whole machine, we provide long-time after sales service for our customer.
For more information, please feel free to contact us:
Mob : 86 18238829088